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Product Information

 

Wave spring washer may sound like a complicated term, but it’s actually a simple and effective mechanical component. It’s also known as a wave washer or spring washer, and it’s used in various applications to provide a dynamic load-bearing system. This compact and versatile component is essential in many industrial and engineering projects.

 

What is a Wave Spring Washer?
A wave spring washer is a type of flat washer made of a series of waves or curves. The spring effect is achieved by the flexibility of the material. Wave spring washers are typically made of metals such as stainless steel, carbon steel, or beryllium copper. The waves are designed to provide a uniform force around the perimeter of the washer. This force helps to maintain the position of the objects being fastened, absorbs shock and vibration, and compensates for thermal expansion and contraction.


How Does it Work?
Wave spring washers are designed to be inserted between two surfaces and compressed under load. The waves flatten out and distribute the load evenly. This creates a spring force that pushes the surfaces apart and maintains the compression on the washer. The flexibility of the waves also allows them to absorb any shock or vibration that occurs during operation. The wave spring washer’s design also allows it to compensate for thermal expansion or contraction that occurs between the surfaces.


Why Do You Need It?
Wave spring washers are an excellent choice for applications that require dynamic load-bearing systems. They are used in various industries such as automotive, aerospace, medical equipment, and electronics. Some applications include valves, pumps, electric motors, transmission devices, compressors, and other moving parts. Wave spring washers are also cost-effective and easy to install, making them an ideal choice for manufacturing and engineering projects.


Benefits of Wave Spring Washers
Wave spring washers offer many benefits over other types of flat washers. These include:
1. Uniform load distribution – Uniform load distribution over the area of the washer ensures a secure connection and prevents damage to the surfaces being clamped.
2. Shock absorption – The wave spring washer’s flexibility absorbs shock and vibration, reducing noise and prolonging the life of the equipment.
3. Compensation for thermal expansion – The wave spring washer’s design compensates for the expansion and contraction of materials, reducing stress and improving the efficiency of the equipment.
4. Cost-efficient – Wave spring washers are cost-efficient to manufacture and install. They are also reusable and require less maintenance than traditional flat washers.


In conclusion, wave spring washers are an essential part of many industrial and engineering projects. They offer several benefits over other types of flat washers, including uniform load distribution, shock absorption, compensation for thermal expansion, and cost-efficiency. Wave spring washers are easy to install and require less maintenance, making them a cost-effective and practical solution for your dynamic load-bearing needs.

Spring Washer Dimensions

Spring Washer Dimensions
SPRING STEEL & HARDENED STEEL SPLIT LOCK WASHER DIMENSIONS
Bolts SizeA
O.D.
B
I.D.
T
Mean Section Thickness
(ti + to)/2
W
Section Width
ti – to
Increase in Thickness
(O.D. to I.D.)
MinMaxMinMax
#60.2500.1480.1410.310.0470.00300.0015
#80.2930.1740.1670.0400.0550.00360.0018
#100.3340.2000.1930.0470.0620.00400.0020
1/4″0.4870.2600.2520.0620.1090.00700.0035
5/16″0.5830.3220.3140.0780.1250.00800.0040
3/8″0.6800.3850.3770.0940.1410.00900.0045
7/16″0.7760.4500.4400.1090.1560.01000.0050
1/2″0.8690.5120.5020.1250.1710.01100.0055
9/16″0.9650.5740.5640.1410.1880.01200.0060
5/8″1.0720.6400.6280.1560.2030.01300.0065
3/4″1.2640.7650.7530.1880.2340.01500.0075
7/8″1.4550.8900.8780.2190.2660.01700.0085
1″1.6471.0151.0030.2500.2970.01900.0095
1-1/8″1.8381.1441.1290.2810.3280.02100.0105
1-1/4″2.0281.2721.2540.3120.3590.02300.0115
1-3/8″2.2101.3991.3790.3440.3910.02500.0125
1-1/2″2.4091.5241.5040.3750.4220.02700.0135

Common Fastener Materials

 

Fasteners are fabricated from a variety of materials. These options include metals and polymers. Stainless steel offers strength and corrosion resistance. While polymer options have less strength than stainless, they are a good choice for resisting chemicals. The most common materials are:

  • Stainless steel
  • Alloy steel
  • Low carbon steel
  • Medium carbon steel
  • Titanium
  • Polymers, such as nylon
Disc Spring Washers DIN 6796
MYWAY Metal Washer

Finish Options

 

The use of heat treatments and application of various finishes, also known as “plating,” affects the look and performance of fasteners. Finishes provide material stability and protect the fasteners from corrosion and rust. Below are some common heat treatment and finish benefits:

  • Zinc coating – Most common, low cost, resists corrosion and rust
  • Galvanized – Superior corrosion protection, anti-seize, higher upfront investment
  • Stainless – Great for humid environments, strong, ideal for electrical or mechanical uses
  • Black – Adds color, provides better grip, deflects light

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